Installing the 571-6166 Bluetooth Radio Kit on Certain Compact Track Loaders, Multi Terrain Loaders, and Skid Steer Loaders {7338}
- Compact Track Loader
- 239D (S/N: CD41-UP; BL91-UP)
- 249D (S/N: AH91-UP; GWR1-UP)
- 259D (S/N: FTK1-UP; GTK1-UP; FTL1-UP)
- 279D (S/N: GTL1-UP; PPT1-UP; RCX1-UP)
- 289D (S/N: WCT1-UP; TAW1-UP; A9Z1-UP)
- 299D (S/N: GTC1-UP)
- 299D XHP (S/N: JST1-UP)
- 299D2 (S/N: FD21-UP; BY41-UP)
- 299D2 XHP (S/N: DX21-UP; DX91-UP)
- 249D (S/N: AH91-UP; GWR1-UP)
- Multi Terrain Loader
- 257D (S/N: EML1-UP; FMR1-UP; EZW1-UP)
- 277D (S/N: NTL1-UP; FMT1-UP; MLT1-UP)
- 287D (S/N: STK1-UP; TLK1-UP; HMT1-UP)
- 297D (S/N: BE71-UP)
- 297D XHP (S/N: HP71-UP)
- 297D2 (S/N: BL71-UP)
- 297D2 XHP (S/N: HP21-UP)
- 277D (S/N: NTL1-UP; FMT1-UP; MLT1-UP)
- Skid Steer Loader
- 226D (S/N: HRD1-UP)
- 232D (S/N: KXC1-UP; DPR1-UP)
- 236D (S/N: SEN1-UP; MPW1-UP; BGZ1-UP)
- 242D (S/N: DML1-UP; DZT1-UP; A9W1-UP)
- 246D (S/N: BYF1-UP; JSL1-UP; HMR1-UP)
- 262D (S/N: DTB1-UP; KTS1-UP; LST1-UP)
- 272D (S/N: B5W1-UP)
- 272D XHP (S/N: ETL1-UP)
- 272D2 (S/N: BL21-UP)
- 272D2 XHP (S/N: MD21-UP)
- 232D (S/N: KXC1-UP; DPR1-UP)
Introduction
This Special Instruction outlines the required parts and procedures for installing the 571-6166 Bluetooth Radio Kit
Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.
Reference Section
Special Instruction , M0105320 , "Installing the 571-6164 Radio Installation Gp (Radio Ready) on Certain Compact Track Loaders, Multi Terrain Loaders, and Skid Steer Loaders"
Special Instruction , REHS8710 , "Installing the 388-8283 Radio Installation Gp (Radio Ready)"
Safety Section
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Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility. |
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Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed. |
Required Parts
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| Required Parts for 571-6166 Bluetooth Radio Kit | |||
|---|---|---|---|
| Item | Qty | Part Number | Part Name |
| 1 | 12 | Cable Strap | |
| 2 | 1 | Grommet | |
| 3 | 6 | Fastener | |
| 4 | 1 | Cover | |
| 5 | 1 | Microphone | |
| 6 | 1 | Radio Harness As | |
| 7 | 1 | Radio Gp | |
| 8 | 2 | Grommet | |
| 9 | 1 | Washer | |
| 10 | 1 | Locknut | |
Installing the Radio AM/FM Gp
Note: Before proceeding with the installation of this kit, make sure that the 571-6164 Radio Installation Gp (Radio Ready) has been installed first. Refer to Special Instruction , M0105320 , "Installing the 571-6164 Radio Installation Gp (Radio Ready)", if needed
Note: If the 571-6162 Cover from 571-6164 Radio Installation Gp (Radio Ready) has been installed already, remove and replace with the new 571-6145 Cover provided by this kit. Replace 8Y-5947 Fastener with 114-6658 Washer and 3T-0851 Locknut. Discard the 571-6162 Cover and 8Y-5947 Fastener.
- Insert radio group (7) in to radio cover (4) and fasten using washer (9) and lock nut (10). Torque lock nut (10) to
1.7 ± 0.5 N·m (15 ± 4 lb in) . Refer to Illustration 1.Show/hide table
Illustration 2 g03406112 (A) Slot
(6)353-1634 Radio Harness As
(7)377-7215 Radio GpShow/hide table
Illustration 3 g03406118 (6) 353-1634 Radio Harness As
(7)377-7215 Radio Gp - Connect Radio Harness As (6) onto the back of Radio Gp (7) in Slot (A). Refer to Illustrations 2 and 3.
Note: If 571-6164 Radio Installation Gp (Radio Ready) has been previously installed, discard the Radio Harness As. from that Kit, and use the 353-1634 Radio Harness As (6) included in this Kit instead.
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Illustration 4 g03406135 Location of 345-6143 Cover (B)Show/hide table
Illustration 5 g03406138 ( 4) 571-6145 Cover
(6)353-1634 Radio Harness As
(7)377-7215 Radio Gp - Remove and discard 345-6143 Cover (B). Install Cover (4). Carefully insert Radio Gp (7) along with Radio Harness As. (6) into Cover (4.). Refer to Illustration 5.
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| Illustration 1 | g06413199 |
| (9) (10) | |
Routing the Bluetooth Harness
- Carefully remove the left-hand Side Cover (D) by removing the Fastener that supports the Cover (D) to the Rear Liner As (E). Remove the three fasteners that support the Headliner (C) to the rear top of the Cab. Discard the Fasteners. Fold the Headliner (C) to expose the Instrument Panel Harness As. Refer to Illustration 6.
Note: Full removal of Headliner (C) is not necessary
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Illustration 7 g03412306 (F) Right-Hand Side Console As Show/hide table
Illustration 8 g03412605 (F) Right-Hand Side Console As
(G) Screw
(H) Fastener - Remove the Right-Hand Side Console As. (F) by first removing the two Screws (G) to the left of the Electronics Group Display and the other two Fasteners (H) below the switches. Discard Fasteners (H). Refer to Illustrations 7 and 8.
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Illustration 9 g03412630 (F) Right-Hand Side Console As
(J) Plug
(K) Plug - Remove the Plugs (J) on Right-Hand Side Console As. (F) that are not in use. Remove Plug (K) to grab Right-Hand Side Console As. (F) from the holes exposed after removing the Plugs. Discard Plug (K). Refer to Illustration 9.
- Pull away the entire Right-Hand Side Console As (F). Start from the top side where Right-Hand Side Console As (F) contacts with the top of the Canopy As.
Note: There is a tab on top of Right-Hand Side Console As. (F) that locks Right-Hand Side Console As. (F) in place. Be cautious not to break this tab when pulling the console away.
Note: Movement of the Console As. will be restrained by the Harness As. connected to each one of the Switches, Knob As, and Electronics Group. Exercise caution when removing the Console As. Carefully unplug each Harness As, if necessary.
Note: Retain the two Screws (G) and Plugs (J) for reinstallation later in this procedure.
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Illustration 10 g03402470 (6) 353-1634 Radio Harness As
(8)9G-1307 Grommet
(L) Plate - Pull the Connector from Radio Harness As. (6) through Grommet (8) and up through the hole on Plate (L) near the rear window. Refer to Illustration 10. Install Grommet (8) onto the Plate.
Note: If the 345-6174 Grommet from 571-6164 Radio Installation Gp (Radio Ready) has been installed already, remove this grommet and replace with Grommet (8) from the 571-6166 Bluetooth Radio Kit.
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Illustration 11 g03402478 (M) Instrument Panel Harness As
(1)3S-2093 Cable Strap
(6)353-1634 Radio Harness As - Route Radio Harness As. (6) along Instrument Panel Harness As. (M) and upward towards the top of the Cab.
Note: Before strapping Radio Harness As. (6), make sure that there is enough slack to connect the Microphone. If necessary, coil and strap any excess cable from the Harness after connecting the Microphone
- Begin strapping Radio Harness As. (6) to Instrument Panel Harness As. (M) by using five Cable Straps (1). Refer to Illustration 11.
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Illustration 12 g03402477 (M) Instrument Panel Harness As
(1)3S-2093 Cable Strap
(6)353-1634 Radio Harness As - Continue attaching Radio Harness As. (6) to Instrument Panel Harness As. (M) using three Cable Straps (1). Refer to Illustration 12.
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Illustration 13 g03402476 (M) Instrument Panel Harness As
(1)3S-2093 Cable Strap
(6)353-1634 Radio Harness As - Continue attaching Radio Harness As. (6) to Instrument Panel Harness As. (M) using three Cable Straps (1) at the locations shown in Illustration 13.
- Replace the Headliner, the Left-Hand Side Cover, the Plugs, and the Right-Hand Console back to original locations. Use the provided six Fasteners (3), if necessary.
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| Illustration 6 | g03402473 |
| (C) Headliner (D) Left-Hand Side Cover (E) Rear Liner As | |
Connecting the Microphone
- Connect Microphone (5) to the end Connector on Radio Harness As. (6). Insert Microphone (5) onto the Console on the open slot right below the Control Knob As. until Microphone (5) snaps into place. Refer to Illustrations 14 and 15.
- Use some of the provided Seal (2) on the rear of the Radio Gp. (7) to protect the wires and connections.
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| Illustration 14 | g03402480 |
| (5) (6) | |
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| Illustration 15 | g03402481 |
| (5) | |
Connecting the Radio to the Cab Harness
- Connect the End Connector from 9U-8746 Coaxial Cable As (P) to the appropriate slot on the rear of the Radio Console (7). Hand tighten the other end of 9U-8746 Coaxial Cable As (P) to 8E-1118 Antenna As (R) that was previously installed, as indicated in Special Instruction , REHS8710 , "Installing the 388-8283 Radio Installation Gp (Radio Ready)". Make sure that 9U-8746 Coaxial Cable As (P) passes through Hole (N) on the Canopy Plate and right next to the Bracket. This action will protect the Cable from movement of the arms.
- Connect the Receptacle from the 200-5728 Radio Harness As (Connection AC-2) onto the appropriate slot on the rear of the Radio Console. Connect the other end of 200-5728 Radio Harness As that contains 3E-3388 Connector Receptacle As (Connection AC-1) to 155-2264 Connector Plug As (Connection C-C10). Ensure that the connection corresponds to the one shown in Table 2.
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Table 2 CONNECTING AC-1 TO C-C10 AC-1 C-C10 POSITION WIRE COLOR AND GAUGE WIRE NUMBER WIRE COLOR AND GAUGE 1 WHITE/BLACK -18 509-C70 WHITE -18 2 WHITE -18 508-C68 PURPLE -18 3 BLACK-18 200-C75 BLACK-18 4 N/A N/A N/A 5 YELLOW-18 122-C74 RED -18 6 RED -18 191-C76 WHITE -16 7 GRAY/BLACK - 18 512-C72 GREEN - 18 8 GRAY - 18 511-C71 BROWN - 18 Show/hide table
Illustration 17 g06413208 (2) 8T-9471 Grommet
(8)9G-1307 Grommet - Install Grommet (2) in to larger hole on the 571-6145 Coverwith the microphone cable and radio harness. Install Grommet (8) in the smaller hole with the antenna cable. Refer to Illustration 17. Ensure that the slit is pointing down for both and apply RTV sealant around the wires and cables where the wires enter the grommets.
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| Illustration 16 | g03412782 |
| (N) Hole (P) (R) | |
